Stainless Steel Reducing Flange
Product Overview
The stainless steel reducing flange is a forged, pressure-rated flange designed to connect pipes of different nominal diameters. Its outer diameter, bolt hole configuration, and sealing face dimensions comply with ASME or EN standards, while the center bore is precision-machined to match the smaller pipe diameter, enabling a secure transition between pipe sizes within the piping system.
Technical Specifications
|
Size Range |
DN15 – DN1500 (1/2" – 60") |
|
Pressure Rating |
ASME Class 150 / 300 / 600 / 900 / 1500 / 2500 |
|
European Standards |
PN6 – PN100 |
|
Design Standards |
ASME B16.5 / B16.47 / EN 1092-1 / DIN / JIS |
|
Material Standards |
ASTM A182 / ASME SA182 |
|
Material Grades |
304 / 304L / 316 / 316L / 321 / 347H / 904L / Duplex 2205 / Super Duplex 2507 |
|
Sealing Face |
RF / RTJ / FF / M&F |
Product Advantages
Highly Reliable Forged Structure
Utilizes an integral forging process instead of casting or welded fabrication, ensuring continuous metal grain flow. This enhances compressive strength and fatigue life, making the product suitable for Class 2500 high-pressure systems and long-term operational conditions.
Standardized System Compatibility
Manufactured in strict accordance with ASME/EN standards, allowing for direct compatibility with standard piping flange systems. This eliminates the need for on-site machining, thereby reducing installation time and engineering risks.
Optimized Sealing System
Sealing surfaces are precision-machined via CNC, with the Raised Face (RF) roughness controlled within the 125–250 AARH range to ensure full compatibility with standard gasket systems (such as spiral-wound or metal gaskets).
Full Process Traceability
Each product is marked with a Heat Number and backed by comprehensive production records, enabling full traceability back to the raw material heat/batch.
Manufacturing & Quality Control
Manufacturing Process
Raw Material → PMI Testing → Forging → Solution Annealing → CNC Machining → Inspection → Surface Treatment → Marking → Packing
Key Quality Control Points
Verification of raw material chemical composition via PMI
Inspection of forging dimensions and microstructure
Verification of heat treatment process records
100% dimensional inspection of CNC-machined parts
Final inspection prior to release.
Testing Capabilities
PMI spectral analysis (100% inspection optional)
UT / MT non-destructive testing (per project requirements)
Hardness testing
Full dimensional inspection report
Hydrostatic testing (optional)
Supply Capabilities
Inventory & Delivery Model
Standard specifications: In-stock availability + rapid dispatch
Non-standard products: Manufactured according to drawings (DWG / STEP / PDF)
Mixed orders: Mixed container load (MCL) purchasing supported
Delivery Capabilities (Lead Time)
Standard stock items: Dispatched within 3–7 days
Standard orders: 7–25 day production cycle
Large-scale project orders: 25–40 days
Export & Logistics
FOB / CIF / CFR / DDP options available
Export packaging compliant with ISPM-15 (fumigation-free) standards
Global shipping supported (sea, air, and rail freight)
Packaging Standards (Industrial Export Packing)
Anti-rust oil protection for sealing surfaces
Protective plastic caps (impact protection)
Moisture-proof plastic film wrapping
Plywood export crates
Certifications and International Standards
Quality Systems
ISO 9001:2015 Quality Management System
Factory Process Control System (Incoming / In-process / Final QC)
Engineering Certifications
PED 2014/68/EU (EU Pressure Equipment Directive)
NACE MR0175 / ISO 15156 (Suitable for sour service)
Material Certification
EN 10204 3.1 Material Certificate (Provided with shipment)
Heat Number Traceability (Full process traceability)
Third-Party Inspection
Supports third-party inspection and witness testing by SGS, BV, TÜV, or LR
Why Choose Us
Experience in Industrial-Scale Supply
We have a long track record of supplying overseas pipeline material distributors, stockists, and EPC projects. We are well-versed in international piping standards and acceptance procedures, enabling us to rapidly meet the specific demands of diverse markets.
Standardized Manufacturing System
We employ standardized production controls across the entire process-from forging to CNC machining-to ensure dimensional consistency across batches, making our products ideal for long-term stocking and repeat orders.
Verifiable Quality System
We provide full documentation for all products, including:
- EN 10204 3.1 certificates
- Heat number traceability
- Inspection reports
- Third-party testing support
This ensures compliance with international engineering review requirements.
Reliable Delivery Capabilities
Backed by a mature export supply chain, we support long-term framework agreements, bulk procurement, and urgent replenishment needs, ensuring supply continuity for our global customers.
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